perma STAR CONTROL

perma STAR CONTROL is machine / PLC controlled and can easily be integrated into machines with external power supply. The operating status can be transmitted to the PLC. The lubrication system offers two operating modes - TIME and IMPULSE - for more flexibility. In TIME mode, discharges are only carried out when the machine is in operation. In IMPULSE mode, the system discharges a predefined lubricant amount every time external power is applied. The desired mode can be selected via the display. perma STAR CONTROL consists of an electromechanical drive unit with LCD display and an LC unit (available in three different sizes 60 cm³, 120 cm³, 250 cm³). The system discharges exact amounts independent of temperature and up to 6 bar counter pressure.

  • Applications

    perma STAR CONTROL is used for single-point lubrication of roller- and sliding bearings, sliding guides, open gears, gear racks, spindles, shaft seals, and chains. This lubrication system is ideal for applications that require precise lubricant metering. It is a preferred system for electric motors with very specific relubrication amounts. perma STAR CONTROL is protected against dust and water jets when the individual parts are assembled correctly (IP 65).

  • Product characteristics

    LCD display with push button, shows discharge settings, LC size and operating status

    Push button for setting mode, LC size, discharge amount and PIN

    • Quick and easy control of settings and remaining impulses / operating hours until LC exchange
    • More flexibility with simple programming of TIME or IMPULSE mode; settings can be changed at any time
    • PIN prevents manipulation 

    Electromechanical drive with external power supply

    All around visible LED lights (red / green), signal function and possible errors

    • Reliable, precise lubricant discharge independent of temperature and counter pressure
    • Quick function control via visual signals on the lubrication system or electronic signals on the machine's fault reporting system saves time and improves overall workflow

    Pressure build-up to 6 bar allows remote mounting

    Counter pressure check and manual discharge (purge function)

    • Remote installation at safe- and easy-to-access places (maximum 5 m) reduces workplace accidents and saves time
    • Less equipment downtime since the exchange can be carried out while the machines are running
    • Lubrication point can be purged to clear blockages
  • Technical Data

    • Drive
      Electromechanical
    • Power supply
      External: 9 - 30 V DC, I (max) 0,5 A
    • Discharge period
      1, 2, 3, ..., 12 months / Impulse control
    • Lubricant volume
      60 cm³, 120 cm³, 250 cm³
    • Operating temperature
      -20 °C to +60 °C
    • Pressure build-up
      6 bar
    • Number of outlets
      1
    • Protection class
      IP 65
    • Lubricants
      Grease up to NLGI 2 / oil
    • Max. tube lengths
      5.00 m
    • Impulse controlled
    • CE
  • INSTALLATION KITS

    INSTALLATION KIT Direct Mounting
    (Art. No. 101477)

    Order lubrication system separately

    Contents
    A1 x Reducer G1/8 male x G1/4 female
    1 x Reducer M6 male x G1/4 female     
    1 x Reducer M8x1 male x G1/4 female
    1 x Reducer M10x1male x G1/4 female
    B1 x Extension G1/4male x G1/4 female - 45 mm
    C1 x Angle 45° G1/4 male x G1/4 female
    D1 x Support flange STAR Gen 2.0 G1/4 male x G1/4 female

    INSTALLATION KIT Remote Mounting with Heavy Duty hose
    (Art. No. 101482)

    Order lubrication system separately

    Contents
    A1 x Reducer G1/8male x G1/4 female     
    1 x Reducer M6 male x G1/4 female     
    1 x Reducer M8x1 male x G1/4 female
    1 x Reducer M10x1 male x G1/4 female
    B1 x Extension G1/4 male x G1/4 female - 45 mm
    C1 x Angle 45° G1/4 male x G1/4 female
    D2 x Tube connector G1/4 male for tube iØ 9,5 mm (steel, zinc-plated) - push-lock
    E3 m Heavy Duty hose up to +100 °C (with NBR lining and fabric insert) 
    F1 x 1 point bracket G1/4 female for 1 lubrication system
    G1 x Support flange STAR Gen 2.0 G1/4 male x G1/4 female
  • Part numbers

        

    perma STAR CONTROL
    Description Art. No.
    perma STAR CONTROL Drive Gen 2.0 108985
    Cable STAR CONTROL Gen 2.0 5 m 108432
    Cable STAR CONTROL Gen 2.0 10 m 108431
    Support flange STAR Gen 2.0 G1/4 male x G1/4 female (brass / plastic) 109420
    Protection cap STAR Standard Duty 120 / 60 (plastic) 109520
    Protection cap STAR Standard Duty 250 (plastic) 109519
    Adapter cable STAR CONTROL 30 cm angled 109521
    perma STAR LC 60 Grease
    DescriptionArt. No.
    perma Multipurpose grease SF01104044
    perma Extreme pressure grease SF02104048
    perma High temp. grease SF03104051
    perma High performance grease SF04104054
    perma High temp. / Extreme pressure grease SF05104057
    perma Liquid grease SF06104061
    perma High speed grease SF08104063
    perma Multipurpose bio grease SF09104065
    perma Food grade grease H1 SF10104069
    perma STAR LC 60 Oil (Order oil retaining valve separately)
    DescriptionArt. No.
    perma High performance oil SO14104180
    perma Multipurpose oil SO32104188
    perma Bio oil, low viscosity SO64104198
    perma Bio oil, high viscosity SO69104202
    perma Food grade oil H1 SO70104204
    perma STAR LC 120 Grease
    DescriptionArt. No.
    perma Multipurpose grease SF01100724
    perma Extreme pressure grease SF02100733
    perma High temp. grease SF03100739
    perma High performance grease SF04100744
    perma High temp. / Extreme pressure grease SF05100750
    perma Liquid grease SF06100755
    perma High speed grease SF08100762
    perma Multipurpose bio grease SF09100766
    perma Food grade grease H1 SF10100770
    perma STAR LC 120 Oil (Order oil retaining valve separately)
    DescriptionArt. No.
    perma High performance oil SO14101096
    perma Multipurpose oil SO32101117
    perma Bio oil, low viscosity SO64101137
    perma Bio oil, high viscosity SO69101145
    perma Food grade oil H1 SO70101148
    perma STAR LC 250 Grease
    DescriptionArt. No.
    perma Multipurpose grease SF01104473
    perma Extreme pressure grease SF02104480
    perma High temp. grease SF03104485
    perma High performance grease SF04104488
    perma High temp. / Extreme pressure grease SF05104492
    perma Liquid grease SF06104497
    perma High speed grease SF08104500
    perma Multipurpose bio grease SF09104502
    perma Food grade grease H1 SF10104506
    perma STAR LC 250 Oil (Order oil retaining valve separately)
    DescriptionArt. No.
    perma High performance oil SO14104685
    perma Multipurpose oil SO32104696
    perma Bio oil, low viscosity SO64104711
    perma Bio oil, high viscosity SO69104716
    perma Food grade oil H1 SO70104719

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